Products Engineering capabilities Manufacturing facilities

Radiators and intercoolers

Tata AutoComp, along with its joint venture partner T.Rad of Japan, manufactures radiators made from multi-layered aluminium, which provides good corrosion resistance and durability against mechanical and thermal shocks. These products are environment-friendly, have higher heat transfer rates than traditional copper brass heat exchangers, are significantly lower-cost, and offer higher product life and durability.

The company's product range includes:

• Radiators
• Intercoolers
• Heater cores
• Condensers
• EGR coolers
• Oil coolers
• Fans
• Fan motors

Engineering capabilities

• In-house design and engineering
• Prototype development
• Product/system testing and validation
• Proprietary software for thermal design of heat exchangers
• In-house CFD analysis

The team of trained engineers at Tata AutoComp has designed and developed radiators, intercoolers, heater cores and condensers for a variety of automotive sector applications.

Over 300 different heat exchangers have been designed, developed in the last 11 years and are under supply now.

Manufacturing facilities

The company's integrated manufacturing facility at Hinjewadi, Pune, India is capable of providing heat exchangers with capacities of up to 350kW of heat dissipation, covering most automotive and heavy vehicle applications.

The facility is capable of manufacturing parts of heat exchangers at a high level of quality and consistency, ensured through a complete range of testing and validation equipment that carry out performance, reliability and durability tests, and conformance to global customer standards.

The plant manages just-in-time supplies and has the capability for direct-supply-to-line operations.

Established assembly lines at Chennai, Lucknow and Jamshedpur to service system supplies for Tata Motors and Ashok Leyland and a J-I-S plant to supply the front end module to Tata Motors.

Facilities: The facility includes equipment such as:

• Tube mill
• Press (C type, H type)
• Fin forming
• Degreasing
• Core assembly
• Brazing oven (Two continous Nocoloc brazing furnaces)
• Tank clinching
• Leakage testing (helium, air, water and freon)
• Intercooler welding lines

Its in-house test facilities include:

• Vibration testing
• Salt spray testing
• Pressure cycle testing
• Impact testing
• Heat performance testing
• Temperature cycle testing
• Air/LLC ageing
• Internal corrosion
• Thermal cycle

Certification of TS16949 - March 2006

• Six Sigma
• Kaizen
• TBEM
• Implementation of ERP
• Certification to TS16949 - July 2005
• OHSAS certification - October 2008

Manufacturing Unit: Tata Toyo Radiator Limited
Joint Venture Partner: T.Rad, Japan