Tata AutoComp Systems manufactures a variety
of products at its state-of-the-art plants. It provides world-class
interior and exterior products with contemporary styling and finish.
||Inside door latch
Tata AutoComp offers strong design
and development capabilities for a number of products.
These capabilities include:
||Benchmarking, market studies to offer
contemporary solutions and product improvements
||Full-service supplier capabilities for
the design, development, manufacture and supply of cockpit modules
and interior and exterior trims
||Design capabilities using CAD / CAE on
I-DEAS, CATIA, PDGS, Pro-E software available in-house
||Launch and PVT support / resident engineering
to ensure smooth launch, quick feedback and immediate action
company has seven manufacturing facilities in India (of which four
are in Pune) and 1 manufacturing facility in Nanjing, China.
Through flexible operations, smaller
batch sizes, low inventories and the ability to switch easily from
components to system integration, it ensures cost-effective production
and the ability to meet customer specifications and diverse requirements.
Its facilities include:
- Sophisticated injection-moulding
machines of various capacities equipped with quick mould changing
and robotic systems. All machines are fitted with pick-and-place
NC robots for the handling of products with grippers designed
to fit product contours.
- Four (4) state-of-the-art paint
shops which include robotised painting facility including robotic
flaming facility and one eco-friendly water-based paint shop.
- Ultrasonic and vibration welding
machines for dashboard assembly
- Woodstock forming equipment that
provides process options to the customer for different product
- Thermo-graining machine from Frimo,
- In-mould-graining machine from KTX
- Jenoptik laser scouring machine
- Complete metrology laboratory facility
Testing and prototyping
deployment testing facility with climatic chamber
- 3-D coordinate measuring machine
that helps in measurement, validation and reverse engineering
- Climatic chamber that provides simulation
of actual environmental conditions and a facility to test cockpits
and similar-sized products
- Melt flow index for incoming raw
- Colorimeter for colour measurements
- Visual chamber for simulating light
- Glossometer for measuring numerical
values for gloss
- Universal tensile testing machine
- Multi-angle photo spectrometer
Through its global-standard quality assurance processes,
including conformance to the QS 9000 and TS 16949 standards and
process improvement initiatives such as Six Sigma, Kaizen and Kanban,
it is nearing its target of an error rate of just 50 parts per million.
The plant facilities also ensure
minimum ecological effects through processes that conform to ISO
14000 and ISO 14001 environmental standards.
Tata AutoComp Systems Limited - Interiors and Plastics